How Life Science Manufacturers Can Tackle the Industry’s Toughest Recall Challenges

June 27, 2025

June 2025 _ Blog_Newsroom Series Key Challenges in Recall Management

In the highly regulated and fast-paced world of pharmaceuticals, product recalls are a serious and complex undertaking. Whether prompted by contamination, labeling errors, or adverse health effects, recalls must be handled swiftly and strategically to protect patients and maintain public trust. However, managing a pharmaceutical recall comes with a range of significant challenges that can disrupt operations, damage reputations, and invite legal scrutiny.

Understanding these challenges is the first step toward building a proactive, effective recall management plan. Below, we outline the four most common obstacles pharmaceutical companies face during a recall—and how they can be addressed.

1. Resource Division

One of the most immediate and impactful consequences of a recall is the diversion of internal resources. When a recall is initiated, organizations must quickly mobilize cross-functional teams, often pulling critical personnel and funding away from their core responsibilities. This can stall research and development, delay product launches, and limit attention on other growth opportunities.

Recalls require extensive coordination across supply chain, legal, regulatory, customer service, and marketing teams. The financial burden can also be significant—covering product retrieval, destruction, replacement, and communication efforts. Without a clear, rehearsed recall strategy, companies risk wasting valuable time and effort that could otherwise be used to stabilize operations and reduce losses.

Proactive tip: Establish a dedicated recall response plan and team in advance. This ensures you’re not scrambling to reassign roles and allocate funds in the middle of a crisis.

2. Reputation Damage

In an industry where safety and trust are paramount, even a well-executed recall can cause concern among consumers, healthcare providers, and business partners. A poorly managed recall, on the other hand, can lead to long-lasting reputational damage. Delays in communication, lack of transparency, or perceived negligence can erode public confidence and open the door to media scrutiny or litigation.
Pharmaceutical brands must be particularly careful in how they engage with the public during a recall. From press releases to pharmacy notices and customer service scripts, all communications should be clear, honest, and empathetic.

Proactive tip: Develop communication protocols ahead of time, including pre-approved messaging templates and designated spokespersons. This allows for rapid, coordinated outreach that reinforces your commitment to safety and transparency.

3. Lack of Recall Expertise

Many pharmaceutical companies—especially smaller or newer entrants—may not have dedicated recall experts or experience managing one. This lack of institutional knowledge can lead to costly errors, including incorrect batch tracking, missed deadlines, or failure to notify all relevant stakeholders.

Even organizations that do have experienced personnel can struggle if Standard Operating Procedures (SOPs) are outdated, unclear, or not followed. In a high-stakes recall, uncertainty and confusion can compound already difficult circumstances.

Proactive tip: Train internal teams regularly and conduct mock recall drills. Ensure SOPs are reviewed and updated in line with evolving regulations and industry best practices.

4. Regulatory Compliance

Regulatory bodies like the U.S. Food and Drug Administration (FDA) impose strict requirements for how pharmaceutical recalls must be handled. These include timelines for notifications, documentation standards, and follow-up reporting obligations. Failing to meet these requirements can result in fines, additional regulatory scrutiny, and legal exposure.

Understanding the nuances of FDA classifications—Class I, II, and III recalls—is also essential for determining the appropriate response level. Companies must act quickly while ensuring every action complies with relevant rules and expectations.

Proactive tip: Work with regulatory experts to maintain a thorough understanding of current recall requirements. Build compliance checkpoints into your recall workflows and reporting structures.

Building a Better Recall Strategy

While no pharmaceutical company wants to face a recall, the reality is that preparation can make the difference between a manageable event and a full-blown crisis. By recognizing the key challenges—resource diversion, reputational risk, lack of expertise, and regulatory complexity—leaders can build resilience into their operations.

A proactive approach that includes structured planning, ongoing training, and transparent communication helps ensure recalls are handled swiftly, safely, and in full compliance with regulations. Ultimately, this protects not just the business—but most importantly, the health and safety of patients.